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When
processing our reduced fat milks we have a huge mechanical
vapor re-compressor evaporator (known as an MVR) capable of
removing 40,000 pounds of water directly from the milk. This
is almost unheard of in a fluid milk plant where normally fat
free milk is fortified with powder, or condensed milk, or often
not fortified at all. At Braum’s we take the fresh fat free milk and
run it through our evaporator which removes a large amount of
the natural water in the milk. The resulting product is greatly
improved with up to fifty percent more calcium and protein, better
body and a much better taste. We are also allowed to label our
fat free milk an “excellent” source of calcium.
Our
Fat Free, Low Fat, and Reduced Fat Milks are more expensive products to produce since a large amount of the natural water is removed.
Customers who try our Fat Free, Low Fat, and Reduced Fat Milks can tell the difference and greatly prefer them.
The extra calcium helps build strong bones
in our children and helps prevent osteoporosis in adults. We
also use our milk to produce cottage cheese, yogurt, sour cream,
dips, and of course, ice cream.
Braum’s is known for it’s wonderful ice cream. The
first step in making ice cream is to make an ice cream mix. This
is the basic liquid containing the milk, cream and sweetener.
Instead of reconstituting powder or condensed milk with water
when making ice cream mix, like most plants do, Braum’s
uses only fresh milk and concentrates it in our MVR evaporator.
After the mix is pasteurized, homogenized and processed through
our MVR evaporator it is cooled and held in large stainless steel
tanks ready for freezing. The ice cream mix is continuously pumped
through ice cream freezers that extrude the ice
cream in a semi-frozen state. The ice cream then passes through
a fruit feeder where various fruits, candies or nuts are
added. It is then packaged and put in a minus 20
degree room for hardening and storage.
Braum’s also makes the half-gallon cartons for the ice
cream. This machine forms cartons at a rate of 110 per minute.
The 3 ½ gallon cartons that hold the bulk ice cream for
dipping that you see in the stores are also formed here and filled
on this 2,000 gallon per hour freezer. Three other freezers fill
the half-gallons.
Our
Glacier machine makes the frozen snacks like ice cream sandwiches,
ice cream bars, nutty cones and even the ice cream pies. This
machine is unlike the ones used by most of our competitors.
Braum’s
Glacier machine extrudes real ice cream and then “knife
cuts” it with a very hot wire as opposed to just putting
liquid in a mold and freezing it. That’s why Braum’s
frozen snacks are creamier and taste better.
Each
Braum’s store gets a delivery of products every other
day. Every night, seven days a week, our crews start loading
the trucks for each morning’s deliveries. The loading continues
all night at the rate of about one semi-trailer loaded every
12 minutes. Each truck has three compartments, minus 20 degrees
for ice cream, +35 degrees for milk and ambient temperature for
supplies and bakery items.
Yes,
Braum’s
operates a bakery in Oklahoma City that makes fresh breads,
cookies, brownies, hamburger buns, cinnamon rolls, muffins
and more. The bakery also roasts hundreds of thousands of pounds
of almonds and pecans that are used in our ice cream and our
sundae topping. Even the sugar, waffle and cake cones used
in our stores are baked fresh in our bakery. These unique ovens
can bake more than 12,000 cones in an hour.
All
products made by Braum’s are sold exclusively through
our Braum’s stores. Our company is too small to enter the
national mass markets. Our products are so fresh and perishable
that we limit our distribution to about a 300-mile radius of
our Tuttle farm. It keeps the products fresh and our truck drivers
can be home with their families every night.
The stores are all company owned and operated. They have three
departments. The Fountain, where we dip ice cream cones, sundaes,
banana splits, and real ice cream malts and shakes; the Grill
where we make breakfast, chicken and steak sandwiches, salads,
and our great third pound hamburgers; and our Fresh Market, where
we have dairy products, bakery products, fresh choice meats and
produce.
The produce and fresh meat are newly added items and we intend
to do more with these in the future. We are now building a beef
herd that, in the future, will provide the foundation for completely
controlled, naturally produced and processed beef
products comparable to what we have in our dairy herd now. The
beef cow-calf operation is being built at our ranches in Emporia,
Kansas, Rosedale, Wanette and Ada, Oklahoma. These
four ranches now hold over 10,000 beef mother cows and their calves. These
beef calves, when weaned, are moved to the Shattuck-Follett
farm where they are grown and sold as feeders. These
will be used in the future when we begin processing
our own natural beef.
Farming,
processing and selling direct to the consumer is a lot of work
and limits the marketing area that can be supplied. The Braum
family and associates enjoy the direct “farm
to market” relationship that we have with our customers.
It’s not a large market but an exclusive and loyal group
of customers that we truly appreciate.
 


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